In recent years, the industrial sector has been facing a myriad of challenges. Among these, regulatory bodies are increasingly tightening their grip, demanding more frequent tank cleanings. This increase in cleaning frequency comes at a time when finding qualified personnel for such specialized tasks has become a Herculean task due to the ongoing labor shortage. The situation is further complicated by the growing demands for intensive training for confined space entry. And if that wasn’t enough, whispers within the industry suggest that a total ban on confined space entry could be on the horizon, given the risks associated with it. An often overlooked but equally important issue is the need to cool down tanks entirely before manual cleaning. This cooling process not only delays operations but turns the residue into a difficult-to-handle, tar-like substance.

Enter the world of robotics – a game-changer in the realm of tank cleaning.

Why Robotics?

Robotic tank cleaning boasts a speed that’s up to 90% faster than traditional methods. The need for human intervention is significantly reduced, addressing the labor shortage issue. One of the major pain points has been the non-reusability of cutter stock and the logistical challenge of transporting vast amounts of fluid. Thanks to modern circulating and separation systems, these issues are a thing of the past. These state-of-the-art systems retain the much-needed heat while efficiently siphoning off most of the sludge and solids. The outcome? A massive reduction in the dependency on trucks to transport fluids.

One of the standout features of robotic cleaning is the ability to begin cleaning without the need to completely cool down the tank. This means the product retains its optimal viscosity, ensuring smoother and faster cleaning operations.

How Does It Work?

Modern circulating and separation systems go hand in hand. They retain the heat while simultaneously getting rid of the bulk of the waste. This not only minimizes the need for multiple transport tankers but also paves the way for a seamless cleaning process. Once the tank is nearing its final cleaning stages, specialized manway cannons step in to ensure a spotless finish – and all of this happens in record time.

Safety is paramount. Thus, every component involved in the process, from explosion-proof lighting to specialized cabling, is meticulously designed to prevent any hazards.

The Robotic Advantage

In summary, the robotic approach to tank cleaning offers:

• Zero-man entry: A leap towards safer operations.
• Heat Maintenance: Ensuring efficient and timely cleaning.
• Reduced Fluid Requirements: Making the process more sustainable.
• Fewer Fluid Transport Units: Cutting down logistical challenges.
• Unmatched Speed: Getting the job done faster than ever before.

The future of tank cleaning is here, and it’s robotic. As the industry evolves, it’s becoming evident that embracing technological advancements like robotics is not just a luxury but a necessity.